包装设计流程及包装规范
规范供应商包装。供应商需按照此包装规范设计包装方案。物流部主导完成包装方案评审。从而保证包装的有效合理。
针对所有供应商包装。
3.1
Suppliers must continued to improve the package.Under the leadership .
Suppliers must gave a hand for packaging improvement.
包装设计流程及包装规范
3.3 Packaging Review Flow
3.4
包装设计流程及包装规范
包装设计流程及包装规范Basic Principle For Packaging Design
2.1Packaging Terminology
所有标准周转箱、标准金属容器、料架、可折叠塑料托盘箱、可折叠塑料卡板箱、可循环包装物以及纸包装、木箱等一次性装物，对零部件可以起到防护作用，均可以作为运输包装。 运输包装
Shipment Packing
供线包装
Online PackingStandard plastic circulating container,Standard metal container,Rack,Foldable plastic tray container,carton,wooden case,etc. 只有标准周转箱、标准金属容器和料架可作为供线包装。Standard plastic circulating container,Standard metal container,Rack.
2.2
Packaging Design ElementPackaging Options
包装设计流程及包装规范
关心操作者。手搬包装(包括零件重量)不超过18KG、操作者的劳动强度最小化、便于装配线操作者装卸零件、取放作业工时达到最小化。 一种零件的包装状态唯一。零件在包装中的方向尽量与流水线上零件方向一致，减少非增值活动。
care for operator.The gross weight of materials container （include parts）cannot be more than 18kg. Less manual labor and less time for opration. one part one packing style. Put the direction of parts in the packaging aline with opration line..
包装设计流程及包装规范
优选可直接上线包装，备选可循环包装。
一次性包装需要RDC仓库更换上线包装。First online packing,Second recycle packing.
直接上线包装Online packaging
料架
Rack
料架、料箱、循环周转箱
Rack、Frame、Circulating Container
优选可直接上线包装，备选可循环包装。
一次性包装需要RDC仓库更换上线包装。First online packing,Second recycle packing.
disposable packing need change to online packing.
箱式包装必须使用托盘化供货，有满足要求的防磕碰、防划伤、防尘、防潮措施。形成标准包装单元，实现机械化装卸。
Box packaging must be palletized supply, meet the requirements of knock against, prevent scratches, dust, moisture prevention measures.Form the standard packing unit, realize mechanized handling;If the transport packaging did not useed for on-line.Supplier shall be designed for line packaging scheme and investment.
如运输包装不可直供上线即运输包装≠供线包装，供应商须设计供线包装方案并投入。
近距离Near Here
包装设计流程及包装规范
远距离Far Away
单箱装容数按照2的公倍数设置，设计参照基数为4、5、10、……
The number of packages in accordance with the power of 2. In 4, 5, 10 base.
a. 供应商塑料箱：采用工业灰PANTONE 423C ；
The color of plastic circulating container is PANTONE 423C from suppliers.b. 供应商料架、金属箱、DOLLY等金属器具统一选用灰色RAL7035 ; The color of metal container is RAL 7035 from suppliers.c. 塑料托盘选用深蓝色RAL5005 ;
The color of The tray is RAL 5005 from suppliers.d. 自用包装容器颜色为RAL5005 ;
The color of JJE packaging container is RAL 5005 .
包装设计流程及包装规范
Standard Plastic Circulating Container
Standard Plastic Circulating Container Sizes
包装设计流程及包装规范
包装设计流程及包装规范
3.3
1
3.4
Cleanliness requirementsContainer, rack, tray and pad must be washed cleanly after use each time, and should be no oil, no dust, no fragment and no water.Container must be wrapped with stretch film outside. If the container does not meet the cleanliness requirements, JJE has the right to reject.
3.5
2
2
包装设计流程及包装规范
4
4.1
(standard metal frame)
Choose the standard dimension first as below when use the standard metal frame.
4.2
Standard metal frame must can be stack and pile up by forkman.
4.3
Standard metal frame should has doors in four sides and can be folded.
4.4 4.5
The stowing structure: fixed and folding.
Hole of shovel structure: distance between two hole of shovel is 260mmheight 150mmlargerack.
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包装设计流程及包装规范
4.6 4
Interface of stowing: use the unified interfacesee the picture 4.
4.7
Manufacturing processpretreatmentdescalingdeoilingetc.burnishanticorrosion painttop coast E06 C5331ZB/TG5100687
The primary coat use E06 cC53-31 Red Lead Alkyd antirust with ZB/TG5100687 quality standard. E021 C0445ZB/TG5109687
Paint and identified use E021 C04-45 Alkyd Enamel with ZB/TG5109687 quality standard 150m
Total thickness of the film is 150m
包装设计流程及包装规范
Rack
HH
包装设计流程及包装规范
Rack Sizes
包装设计流程及包装规范
6.
Tank Pallet
6.1 托盘箱规格 Tank Pallet Sizes
6.2 a.周转箱结构为底托+可折叠侧板+盖子，反空箱比例1:5，使用寿命：3000次折叠； b. 材质：托盘和盖子：HDPE材质（双层吸塑工艺）；侧板：HKT或HDPE材质，厚度≥10mm；c. 要求满载情况下从1.0米高处跌落，箱体及内部产品可保持完好； d.载重量：动载500kg，静载1500kg ；
e.堆垛层数：1+5（250kg/箱）；1+3（350kg/箱）；1+2（500kg/箱）； f.颜色要求箱体统一为灰色，盖子和托盘均为黑色。
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