中国石化长城能源（宁夏）化工有限公司
BDO运行部现场处置方案
中国石化长城能源（宁夏）化工有限公司
2014年1月15日
现场处置方案审批表
BDO运行部现场处置方案
目 录
目录········································································· 1
一、应急响应程序····························································· 4
二、BDO区域工艺生产突发事件应急处置方案····································· 5
1、生产设备故障事件应急处置方案·············································· 5
（1）个案：爆破片爆破引起停车················································ 5
（2）个案：乙炔循环压缩机停车················································ 6
（3）个案：单台氢气增压压缩机停车············································ 7
（4）个案：氢气循环压缩机停车 ··············································· 8
（5）个案：循环液泵停车 ····················································· 9
（6）个案：BYD进料泵停车（两台停车）·········································10
2、自控仪表事件应急处置方案················································· 11
（1）个案：中控室DCS黑屏··················································· 11
3、公用物料中断应急处置方案 ················································ 12
（1）个案：低压蒸汽（0.5MPa.g）中断 ········································ 12
（2）个案：高压蒸汽（2.5MPa.g）中断········································· 13
（3）个案：循环水中断 ······················································ 14
（4）个案：仪表空气中断 ···················································· 15
（5）个案：氮气中断 ························································ 16
（6）个案 电力中断 ························································ 17
（7）个案：冷冻水中断 ······················································ 17
（8）个案：锅炉水中断 ······················································ 18
（9）个案：脱盐水中断 ······················································ 19
（10）个案：天然气中断 ····················································· 20
（11）个案：乙炔中断 ······················································ 21
（12）个案：氢气中断 ······················································ 22
4、物料泄漏应急处置方案 ···················································· 23
（1）个案：甲醇贮槽泄漏应急处置方案········································· 23
（2）个案：甲醛罐区甲醛泄漏应急处置方案····································· 24
（3）个案：氮气贮槽泄漏应急处置方案········································· 25
（4）个案：碱液（NaOH）灼伤应急处置方案····································· 26
（5）个案：精制BYD贮槽泄漏应急处置方案····································· 27
5、地质性灾害事件应急处置方案 ·············································· 28
（1）个案：地震事件应急处置方案············································· 28
6、气象灾害事件现场处置方案 ················································ 30
（1）个案：雷击事件应急处置方案············································· 30
（2）个案：洪水事件应急处置方案············································· 31
7、火灾爆炸事故应急处置方案 ················································ 32
（1）个案：甲醇火灾事故应急处置方案········································· 32
（2）个案：乙炔火灾事故应急处置方案········································· 33
（4）个案：氢气火灾事故应急处置方案········································· 34
BDO运行部现场处置方案
三、PT区域工艺生产突发事件应急处置 ········································· 35
1、生产、设备故障事件应急处置·············································· 52
（1）聚合区域真空泵A/B/C（PP-C9301A/B/C）停车 ···························· 52
（2）甲醇回收真空泵（PP-C9401）停车 ······································· 53
（3）助滤剂加料系统下料堵塞 ··············································· 55
（4）干燥器真空泵（PP-C9501）停车 ········································· 56
（5）干燥器真空增压泵（PP-C9502）停车 ····································· 57
（6）硫酸镁中和罐搅拌器MX9502A/B停车 ····································· 59
（7）PTMEG过滤进料罐搅拌器PC-MX9505停车 ·································· 60
（8）循环水泵停车 ························································· 61
（9）聚合反应器搅拌PP-MX9301停车 ········································· 62
（10）SPD单元脱气罗茨真空泵（PN-P9614/PN-P9615/PN-P9616）停车 ············· 64
（11）SPD单元脱气液环真空泵（PN-P9617）停车 ······························· 65
（12）SPD单元短程蒸馏罗茨真空泵（PN-P9654/PN-P9655）停车 ·················· 67
（13）SPD单元脱气液环真空泵（PN-P9656）停车 ······························· 68
2、自控仪表事件应急处置···················································· 70
（1）中控室DCS黑屏应急处置·················································· 70
3、公用工程事件应急处置···················································· 71
（1）界区循环水中断 ······················································· 71
（2）界区低压氮气（0.6MPa）中断 ··········································· 72
（3）界区中压氮气（1.4MPa）中断 ··········································· 73
（4）界区3.8MPa SPD蒸汽中断 ············································· 74
（5）界区2.5MPa高压蒸汽中断 ············································· 75
（6）界区1.0MPa中压蒸汽中断 ·············································· 76
（7）界区仪表风中断 ······················································· 77
（8）停电事故 ····························································· 78
（9）界区5℃冷冻水中断 ···················································· 79
（10）界区-40℃冷冻剂中断 ················································· 80
（11）高温导热油中断 ····················································· 81
4、物料泄漏应急处置方案····················································· 82
（1）中间罐区 THF泄漏应急处置 ············································· 82
（2）成品罐区硫酸泄漏应急处置 ············································· 83
（3）ACAN大量泄漏应急处置·················································· 84
（4）成品罐区甲醇钠泄漏应急处置 ··········································· 85
（5）成品罐区乙酸甲酯泄漏应急处置 ········································· 87
（6）成品罐区BDO泄漏应急处置 ············································· 88
（7）成品罐区PTMEG泄漏应急处置 ··········································· 89
（8）成品罐区碱液泄漏应急处置 ············································· 90
（9）成品罐区低分子PTMEG泄漏应急处置 ····································· 92
（10）成品罐区废BDO泄漏应急处置 ·········································· 93
（11）成品罐区丁醇泄漏应急处置 ············································ 94
（12）管廊氢气泄漏应急处置 ················································ 96
BDO运行部现场处置方案
（13）管廊天然气泄漏应急处置 ·············································· 96
（14）氮气窒息应急处置 ···················································· 97
5、环境污染事故应急处置方案················································ 98
（1）污水指标超标应急处置 ················································· 98
6、个案：地震应急处置 ···················································· 99
7、气象灾害事件应急处置 ·················································· 100
（1）雷击应急处置 ························································ 100
（2）洪水应急处置 ······················································· 102
（3）大风应急处置 ························································ 103 附录······································································ 104 附录A：装置概况··························································· 104 附录B 应急管理职责及应急联络通讯录 ····································· 108 附录C 危险化学品性质、防护及应急措施 ····································· 110 附录D 应急设施及抢险物资一览表 ·········································· 133 附录E BDO运行部安全、消防器材配置及数量一览表 ··························· 135 附录F BDO运行部应急疏散线路和紧急集合点图 ······························ 137 附录G 变更记录表························································· 138
BDO运行部现场处置方案
一、应急响应程序
目的：根据公司《应急管理规定》和《综合应急预案》的有关规定，为确保在装置运行过程中，能够及时妥善地处理突发事件，避免或减少人员伤亡和财产损失，设法维持装置安全稳定和长周期运行。
1、发生一般事故，导致单元系统停车，可能影响整个装置运行
操作人员立即汇报当班班长，当班班长应通知相关工艺员，若涉及设备、安全则通知相关设备员、安全员。如果在中班、夜班则汇报运行部值班人员和调度中心。工艺员到场后将情况向工艺主管通报，设备员到场后将情况向设备主管通报。若情况比较严重，工艺主管到场后将情况向分管生产副总经理通报，设备主管到场后将情况向分管设备副总经理通报。
2、发生火灾、爆炸、停电、停仪表风、停蒸汽、自然灾害等重大事故，导致整个装置停车
当班班长应立即通知相关工艺主管，若涉及设备、电气、仪表则通知相关设备主管。如果在中班、夜班则还要通知运行部值班和调度中心。工艺主管同时通知本装置工艺员、设备员、安全员尽快赶到现场，并向分管生产副总经理和/或分管设备副总经理报告。生产副总经理将情况向总经理汇报。
通知
BDO运行部现场处置方案
二、工艺生产突发事件应急处置 1、生产设备故障事件应急处理预案 （1）个案：爆破片爆破引起停车
BDO运行部现场处置方案
（2）个案：乙炔循环压缩机停车
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